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How to Replace an Audi G28 Engine Speed SensorCharles the Humble Technician shows you how to replace the G28 Engine Speed Sensor. The sensor is located near the edges of the transmission just above the flywheel ring gear. It transmits a signal to the ECU via the grey wire T55/49 and then to the tachometer on the instrument cluster.1. Engine Speed SensorThe grey wire is situated on the edge of transmission, just above the flywheel ring. The sensor sends an electrical signal through the grey wire to pin T55/49. The ECU then uses this information to control the flow of fuel, timig and boost. It also sends a signal to the G5 Tachometer located in the instrument cluster.The sensor serves as a reference for comparing with the G40 Camshaft Position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can trigger spark and injectors according to the situation.If this sensor fails when it fails, the ECU will display an error code P00160. This indicates that the Crank Shaft is not in line with the Intake Camshaft. It could also indicate a chain stretch or a jumpy chain link in the upper chain. The code will not appear without the additional information provided by other sensors (G4 or G40).audi key The Keylab is a bit challenging because there are two connector pins and they have different functions but the most effective way to test it is to measure resistance between the sensor and the ECU. When the sensor is operational, it should read around 1000 ohms. If you are having problems with this sensor, look for evidence of oil or coolant in the connector bay.2. InjectorsYesterday accelerating full speed from highway paytoll, i experienced an abrupt drop in power like the engine is out of gas or the injectors aren't firing at all. I took out the spark plugs this morning, three were soaked with gasoline and the fourth was unclean. I placed a tissue over each hole in the injector and when i turn the engine on without sparks, the three with gazoline jump right out. The fourth one remains shut. I tried to test the ground connections of ECU pins 14,30 and 48/55. I found zero ohm. So i assume the problem is somewhere else.I also tried to reset PID but without success. The car will start when the G28 is disconnected, but it is running fine with the G28 connected. However the intermittent misfire issue still occurs at higher RPM. The coolant temperature sensor (G62) shows the wrong temp value -49c even when i unplug it. Also, i noticed that the gauge for oil pressure in the cockpit is showing 2 bar while the actual pressure is 0.0 when i rev the engine.I don't know what to do. I feel like i've pretty much ruled everything else out. I'm worried that i might have missed something. Please let me know if you have any ideas! TIA!3. Fuel PumpThe fuel pump in the g28 receives signals from the RPM sensor. The GM-style transmitter functions similarly to the G4 sender and both work on the 80,100,200, UrS, and RS2 vehicles. It is easy to find a spare in a wrecking shop or parts store. It is easy to test them - simply put your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump at the connector's end facing up). They must be infinite Ohms.4. ECUOur 20vt turbo (3B AAN, ABY, and ADU) engines have an ECU that has to know the position and speed of the crankshaft to make a decision about timing of the fuel injectors, etc. To do this, it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these sensors go wrong, you will receive codes on the diagnostic scanner that can lead to engine shutdown.The signs of a failed G28 sensor include an inaccurate rev counter for the gearbox the gears are shifting faster than normal and/or misfiring when you're in gear. If you are experiencing any of these issues it is likely that your sensor is going bad and requires replacement. They're cheap and easy to find especially if they're an Bosch model like ours. Alternatively, GM's version of this part would be an option.5. TachometerA damaged engine sensor could cause a myriad of issues in your vehicle. It is an important part of the transmission in your Audi since it sends information to the ECU about how fast or slowly the car's engine is turning. This sensor could cause the transmission to malfunction and other components in the car to be affected.The G5 engine sensor is located near the edge of the transmission, just above the flywheel ring. It sends signals via an uncolored wire to the ECU pin T55/49. The ECU then processes this signal to regulate fuel, timig, and boost and then transmitting it to the G5 tachometer inside the instrument cluster. You can test for sensor failure by checking continuity from the sensor to the tachometer. Also, you can check continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]) and between pin T6a/1 and pin T26a/12. You should see approximately 1000 ohms of resistance between those two pins. This is a standard component across the Audi 80, 100, 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU. Good parts could be found in wrecking yards.
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