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How to Replace an Audi G28 Engine Speed SensorIn this video Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is located at the edge of transmission, above the flywheel gear. It transmits a signal to the ECU via a grey wire (T55/49), then to the tachometer within the instrument cluster.1. Engine Speed SensorThe grey wire is situated on the edge of transmission, above the flywheel ring. This sensor sends signals through the grey wire to pin T55/49. The ECU uses this information to regulate fuel and boost. It also sends an indication to the G5 tachometer inside the instrument cluster.The sensor is used to connect the G40 Camshaft position Sensor. The ecu must be aware when the crankshaft is TDC and where the camshaft is so it can start spark and injectors accordingly.If this sensor fails to function, the ECU will display an error code P00160. This means that the Crank Shaft is not in line with the Intake Camshaft. It could also indicate a chain stretch or a jumped chain link in the upper chain of timing. The code will not appear without the additional information supplied by other sensors (G4 or G40).It's a bit tricky to test as there are various pins on the connector, and each has its own functions. The best way to do it is to measure the resistance between the ECU and the sensor. It should read about 1000 ohms when it is operating at its maximum. Look for signs of coolant, or oil in the connector bay if you have issues with this component.2. InjectorsYesterday, while accelerating from the highway paytoll at full speed I noticed a massive reduction in power. It was as if the engine was running out of gas. Or my injectors were not firing. I pulled out the spark plugs this morning and found that 3 were soaked with gasoline and the fourth was dry. I placed a tissue over each injector hole and when i start the engine with no sparks, the 3 with gazoline jump out. The 4th one stays closed. I checked the ground connection of ECU pins 14,30 and 48/55. I found 0ohm. So i assume the problem is in another place.I also tried to reset the PID but without success. The car is able to start when the G28 is unplugged and it runs perfectly when it is connected, but still is experiencing intermittent misfires at higher RPM. The coolant sensor (G62), even when it is unplugged, shows temperatures of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars but the actual pressure is 0.I'm not sure what to do. I feel like i've pretty much all other possibilities out. However, i'm afraid that i might have missed something. If anyone has any ideas please share them! TIA!3. audi a1 key replacement on the g28 is activated by a signal by the RPM sensor. The GM-style transmitter is identical to the G4 sender, and both operate on the 80,100,200, UrS, and RS2 vehicles. You can easily find the spare in a salvage shop or a parts store. It is simple to test them - simply put your DMM into resistance mode and measure the distance between pins 1 and 2 (with the bump at the connector's end facing upwards). They must be infinite Ohms.4. ECUOur 20vt turbo (3B AAN, ABY and ADU) engines have an ECU that has to know the speed and position of the crankshaft in order to make decisions regarding timing of the fuel injectors, etc. To accomplish this, it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these goes badly, you will see codes on the diagnostic scanner which can cause the engine to shut down.The signs of a failed G28 sensor are an inaccurate gearbox rev counter the gears are shifting faster than normal and/or a misfire when in gear. If you experience any of these issues it is most likely that your sensor is deteriorating and requires replacement. The good thing is that they are very cheap and readily available particularly in the case of a Bosch unit which is what we have. You can also choose the GM version of this component is also a great option.5. TachometerA malfunctioning engine sensor can cause a variety of issues within your vehicle. It's a vital component of the Audi's transmission because it communicates to the ECU about how the car's crankshaft is spinning. This sensor could cause the transmission to malfunction and other components in the car to be affected.The G5 engine speed sensor is located on the edge of the transmission above the flywheel ring gear and transmits a signal to the ECU at pin T55/49, via a grey wire. The ECU uses this signal to regulate the amount of fuel and boost, and also timig. It also relays it to the G5 Tachometer in instrument cluster. You can check for sensor failure by checking continuity from the sensor to the tachometer. You can also verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 and pin T26a/12. There should be an average resistance of 1000 ohms between these points. This is a common component across the Audi 80, 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU, so the best parts could be found in wrecking yards.
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